Quality Control System

Lub raj mis-rau-Yarn Quality Control System|Recycled Polyester Yarn Quality Assurance los ntawm Haili

 

Ua Traceable Quality Control System rau Recycled Polyester Manufacturing

Hauv kev tsim cov ntaub ntawv rov ua dua tshiab, qhov zoo tsis pib los ntawm kev sib tw - nws pib los ntawm kev sau lub raj mis yas. Haili tau tsim kom muaj lub raj mis sib xyaw ua ke - rau- Xov Paj Tswj Kev Tswj Xyuas Zoo (QC) kom ntseeg tau tias kev ua haujlwm ruaj khov, zoo ib yam, thiab tag nrho traceability thoob plaws txhua theem ntawm kev tsim khoom ntawm rPET flakes, rPET chips, thiab siv polyester yarn.

Peb qhov system yog tsim los rau cov khoom lag luam thoob ntiaj teb uas xav tau kev ntseeg siab, tshawb nrhiav tau, thiab siab -cov ntaub ntawv siv tau zoo uas ua tau raws li cov qauv thoob ntiaj teb xws li GRS, OEKO-TEX, thiab ISO systems.

 

1. PET Lub raj mis Source Quality Control (Raw Material Entry Gate)

Qhov zoo ntawm cov xov paj siv dua tshiab pib ntawm lub hauv paus ntawm PET fwj. Haili nruj me ntsis tswj tag nrho cov khoom xa tuaj-cov khoom siv yas pov tseg kom huv si thiab ruaj khov.

  • Tshaj tawm tshaj tawm -cov neeg siv khoom PET lub raj mis nrhiav chaw network
  • Kev tsim nyog tus neeg muag khoom nruj me ntsis thiab kev tshuaj xyuas qhov system
  • Kev sib cais ntawm tus tsiaj los ntawm PVC, PP, PE, thiab cov yas sib xyaw
  • Kev faib tawm xim (pob tshab, lub teeb xiav, xim sib xyaw)
  • Kev tshem tawm cov khoom tsis yog -cov khoom tsis huv rov ua dua tshiab (hlau, kua nplaum, daim ntawv lo)
  • Kev tswj xyuas hauv cheeb tsam rau cov khoom siv ruaj khov
Cov kauj ruam no ua kom ntseeg tau tias tsuas yog cov khoom tsim nyog PET nkag mus rau hauv cov txheej txheem rov ua dua tshiab.
Plastic bottle wall
Sorting & Purification Control System

2. Soj ntsuam & Purification Control System

Advanced sorting technology kom purity siab ua ntej ua.

  • Optical sorting system rau kev txheeb xyuas cov khoom
  • Phau ntawv ob -cov txheej txheem tshuaj xyuas
  • Hlau nrhiav thiab tshem tawm qhov system
  • PVC contamination kev tswj xyuas
  • Daim ntawv lo thiab nplaum txheej txheem sib cais
  • Impurity rejection system ua ntej ntxuav theem
Lub hom phiaj: Hloov cov khib nyiab sib xyaw rau hauv cov txheej txheem kev lag luam - qib raw khoom.

3. Kev Tswj Xyuas Kev Tswj Xyuas Kev Tswj Xyuas Kev Tswj Xyuas Kev Tswj Xyuas Kev Tswj Xyuas Kev Tswj Xyuas Kev Tswj Xyuas Kev Tswj Xyuas Txheej Txheem Zoo

Kev ntxuav yog qhov tseem ceeb ntawm qhov kawg ntawm cov xov paj zoo.

  • Kub ntxuav thiab txias txias system
  • Tswj alkali concentration rau tu efficiency
  • Roj, kua nplaum, thiab daim ntawv lo residue tshem tawm
  • Multi-theem dej pom thiab rov ua dua tshiab
  • Kev saib xyuas kev huv huv ntawm ib pawg
  • Residual contamination tswj system
Kev huv huv ncaj qha cuam tshuam rau fiber ntau lub zog thiab xim sib xws.
Washing Process Quality Control (Critical Cleaning Stage)
RPET Flakes Consistency Control

4. rPET Flakes Consistency Control

Tom qab ntxuav thiab crushing, PET flakes yuav tsum tswj nruj uniformity.

  • Flake loj faib tswj
  • Moisture content monitoring system
  • Xim grading system
  • Kev tshuaj xyuas qib impurity
  • Batch-rau-batch conformency control
  • Kev tswj qhov chaw cia kom tsis txhob rov- paug
Stable flakes kom ruaj khov downstream nti thiab fiber ntau lawm.

5. rPET Chips Molecular Stability Control

rPET chips txiav txim siab qhov kawg xov paj ua haujlwm ntawm qib molecular.

  • Intrinsic Viscosity (IV) tus nqi tswj qhov system
  • Melt filtration precision tswj
  • Polymer saw stability tswj
  • Kev ntsuas thermal stability
  • Additive ratio tswj rau kev ua tau zoo optimization
  • Kev tswj hwm kev sib raug zoo ntawm cov khoom tsim khoom
Molecular stability ncaj qha txhais cov xov paj lub zog thiab durability.
RPET Chips Molecular Stability Control
Spinning Stability Control System

6. Spinning Stability Control System

Cov theem no hloov cov ntaub ntawv polymer rau hauv cov xov paj txuas ntxiv.

  • Stable melt kub tswj qhov system
  • Precision siab tswj
  • Spinneret qhov sib xws saib xyuas
  • Txias cua ntws stability tswj
  • Cov xov paj tsim uniformity tswj
  • Tiag - lub sij hawm ntau lawm xyuas qhov system
Ua kom cov fiber ntau du thiab txo tus nqi tawg.

7. Rov siv cov xov paj zoo sib xws tswj

Qhov kawg yarn zoo yog nruj me ntsis tswj kom tau raws li thoob ntiaj teb textile yuav tsum.

  • Denier (D) tswj kev sib xws
  • Kev ntsuam xyuas lub zog tensile
  • Elongation stability tswj
  • Twist uniformity tswj
  • Shrinkage tus nqi tswj
  • Moisture balance adjustment
  • Batch uniformity soj ntsuam system
Ua kom muaj kev ua tau zoo ib yam ntawm txhua qhov kev tsim khoom.
Recycled Yarn Quality Consistency Control
Full Bottle-To-Yarn Traceability System

8. Puv Lub raj mis -rau -Yarn Traceability System

Haili muab cov saw hlau ua tiav los ntawm lub raj mis pov tseg rau cov xov paj tiav.

  • PET lub raj mis keeb kwm taug qab qhov system
  • Flake-rau-chip-rau- xov paj sib txuas
  • Digital batch number tswj
  • Hnub tsim khoom thiab chaw traceability
  • GRS saw - ntawm - kev tswj xyuas kev ua raws cai
  • Cov ntaub ntawv zoo archiving system
Txhua cov xov paj tuaj yeem taug qab mus rau nws qhov qub PET lub raj mis.

9. Kev soj ntsuam kuaj thiab kuaj xyuas zoo

Haili ua haujlwm rau kev soj ntsuam kev ua haujlwm kom paub tseeb tias cov khoom ua tau zoo.

  • Kev ntsuam xyuas lub zog tensile
  • Elongation ntawm kev ntsuas tawg
  • IV nqi kuaj kuaj
  • Kev txheeb xyuas cov dej noo
  • Kev kuaj xim sib xws (L*, b*)
  • Kev ntsuas kev ua tau zoo (txias / tshuaj tua kab mob yarns)
Xyuas kom txhua batch ua tau raws li thoob ntiaj teb cov qauv textile.

10. Vim li cas lub raj mis -rau -Yarn QC Matters

Tsis zoo li nkauj xwb polyester ntau lawm, siv dua polyester zoo nyob ntawm ntau-theem transformation tswj. Yog tsis nruj QC ntawm txhua kauj ruam, cov khoom tsis sib xws tuaj yeem tshwm sim tau yooj yim. Haili lub raj mis-rau-Yarn QC system kom paub meej:

  • ruaj khov raw khoom nkag
  • Tswj recycling transformation
  • Raws li cov qauv polymer
  • Txhim khu kev ua haujlwm ntawm xov paj
  • Tag nrho cov khoom siv saw traceability
  • Ua raws li cov qauv kev ruaj ntseg thoob ntiaj teb

Xaus

Haili tau tsim ib lub raj mis puv - rau -Yarn Quality Control System uas npog txhua theem ntawm cov khoom siv polyester rov ua dua tshiab -los ntawm PET lub raj mis mus rau qhov kawg ntawm kev tshuaj xyuas cov xov paj.

Los ntawm kev tswj cov txheej txheem nruj, cov kev sim siab tshaj plaws, thiab kev tswj xyuas tag nrho, peb xyuas kom meej tias txhua pawg ntawm cov xov paj polyester rov ua kom zoo ib yam, txhim khu kev qha, thiab kev ruaj ntseg ruaj khov.

Haili tau cog lus los muab cov neeg koom tes thoob ntiaj teb nrog kev ua haujlwm siab - zoo, traceable, thiab cov kev daws teeb meem zoo dua qub rau yav tom ntej ntawm kev tsim khoom.